Illuminated sample wall with aluminium profile cross-sections in the VD AluSystems showroom

Development

Customer-focused development.

01 / Development

From the initial idea to a production-ready profile, we develop our aluminium systems with a clear focus on the customer — using targeted engineering, virtual testing and prototyping before a system enters production. Customer needs are central to the development of our aluminium systems. We carefully analyse requirements and wishes to create solutions that are both functional and aesthetically compelling. Our experts work hand in hand to continuously optimise the systems and find innovative approaches that meet the challenges of the modern world.

01

Customer Focus

Requirements and wishes are at the heart of every solution.

02

Engineering

Targeted planning and design of the aluminium structures.

03

Prototype

Early versions test design, function and feasibility.

04

Production

Series production without compromising quality.

From Idea to Profile

02 / Development Process

Every system follows the same path — from analysed requirements to a production-ready profile.

Engineering

03 / Engineering
Engineer viewing an aluminium profile cross-section as a CAD drawing on screen

Engineering plays a central role at VD AluSystems. Aluminium structures are deliberately planned and designed to meet specific requirements and objectives. Using modern tools, we carry out virtual tests to ensure optimal results. Close teamwork enables safe, aesthetically pleasing and functional aluminium structures.

Prototype

04 / Prototypee

We deliberately use early product versions to test design concepts, validate functions and identify potential challenges at an early stage. This iterative approach allows us to make effective adjustments before the final aluminium system is manufactured. Continuous testing and fine-tuning during prototype development ensure consistently high-quality finished products.

Employee inspecting a 3D-printed component in a Bambu Lab 3D printer

Production

05 / Production
Employee at a RAPID machining centre in VD AluSystems production

The development process concludes with series production: our advanced manufacturing facilities deliver customised aluminium solutions in high volumes — without compromising quality. Through continuous investment in technologies and processes, we manufacture products that meet demanding requirements for functionality, aesthetics and performance.

More About Production →

Our Product Cross-sections

06 / Profile Cross-sections

A look inside our systems: the profile cross-sections show the structure, chambers and thermal breaks in detail — from the gutter to the complete system beam.

Aluminium gutter in cross-section

Gutter

Gutter development is based on a careful balance of engineering and design. We use state-of-the-art technologies and materials to create high-quality gutter systems that ensure efficient water drainage while contributing to the overall aesthetics of the building.

Aluminium system profile in cross-section — wall connection with glass channel
Wall Connection with Glass ChannelBeam profile with wall connection and glass support.
Aluminium system profile in cross-section — roof section with panel
Roof Cross-section with PanelBeam profile with a roof panel resting on top.
Aluminium system profile in cross-section — post-and-beam corner detail
Post-and-beam Corner DetailThermally broken corner connection between beam and post.
Aluminium system profile in cross-section — beam profile with panel support
Beam Profile with Panel SupportSystem beam with support and thermal break.
Aluminium system profile in cross-section — slim beam profile
Slim Beam ProfileSlim beam with integrated gutter edge.

The system profiles TDS, Sky View and Flat Line can be viewed in detail on the respective product pages:

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